Large Format Additive Manufacturing (LFAM)
Large Format Additive Manufacturing (LFAM) enables the creation of sizable 3D-printed objects that go beyond the traditional constraints of standard 3D printing.
Unlike conventional systems that rely on filament as the feedstock, LFAM utilizes pellet-based materials in the form of granules.
This difference is crucial, as pellet feedstock is more cost-effective and efficient for large-scale projects due to its lower material costs and greater adaptability with a wider range of industrial polymers and composites.
Big parts for small price
Granules also facilitate faster print speeds and reduce production costs, making them ideal for high-volume applications and large-scale printing.
The Ginger.G1’s granule-based extrusion system is specifically designed to leverage these advantages, enabling high-speed, cost-effective production while maintaining strong adhesion, precision, and part quality.
This method not only supports extensive design freedom but also enables the use of recycled and custom material blends, further enhancing the sustainability and versatility of LFAM.
The G1 is ideal for producing prototypes, jigs, and fixtures used in manufacturing processes. Its large build volume supports full-scale prototyping, reducing the need for part assembly and enabling rapid iteration on large components.
The granule extrusion technology allows users to prototype with industrial-grade materials, ensuring that functional prototypes closely mimic the properties of end-use parts.
The Ginger.G1 enables the creation of complex, custom parts for the automotive and aerospace sectors, including lightweight structural components and interior panels.
Large-format 3D printing opens up new possibilities in architecture and design by allowing the direct production of custom molds, decorative pieces, and even structural elements. Designers can create intricate patterns and unique forms that would be impossible or cost-prohibitive to achieve through traditional methods.
The G1’s pellet extrusion technology is well-suited for furniture production, where large, functional pieces are often needed in a variety of styles and materials. Whether it’s a unique, ergonomic chair design or large-scale consumer products, the G1 can produce these items with both aesthetic appeal and durability.
Advantages of Pellet-Based 3D Printing in Ginger.G1
The pellet-based extrusion process used in the Ginger.G1 offers several unique advantages over filament-based systems:
Pellet feedstock is more affordable and available in larger quantities than filament, reducing material costs significantly. This makes the G1 ideal for large-scale production, where material savings are essential to maintaining economic efficiency.
With a throughput of up to 2 kg per hour, pellet extrusion is faster than filament-based printing. This rapid production capability accelerates workflows and allows for quicker turnaround times on large projects.
Granules can include additives or recycled materials, providing access to a wider range of material options. This flexibility is crucial for users looking to optimize material properties, such as impact resistance, heat resistance, or UV stability, based on specific project requirements.
Pellet extrusion allows for the use of recycled materials and reduces waste, supporting a more sustainable approach to large-scale manufacturing.
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